Activated carbon production process

Coconut shell activated carbon

Flowchart of  activated Carbon production process

 Activated carbon production process Coconut shell activated carbon;Process Flow;equipment ;control parameters;Carbonization;Activation;screening; No. 1picture

Key process equipment and control parameters

Key processesKey equipmentControl parameters
Raw material acceptanceWeighbridgeRaw materials must undergo sensory inspection and weighing before being put into storage. Before feeding, they must be treated by air classifier and screening machine to remove soil and stones before being fed into the warehouse.
CarbonizationRotary furnace, waste heat boiler

Integrated carbonization and activation: preheating stage is 6 hours; carbonization stage is 8 hours; activation stage is 10 hours; steam is continuously supplied during the feeding process.

ActivationSleip Activation FurnaceIndividual activation: The activation stage includes three stages (heating of carbonized material, activation, and cooling), which takes 24 hours. Steam is continuously supplied during the feeding process for 10-12 hours.
Crushing and screeningCrushing unit, magnetic separator, dust collector, screening machineThe Activated Carbon is crushed and screened according to customer requirements (to remove impurities such as dust, loose carbon, and iron filings). Dust recovery must be ensured during crushing and screening.
PackageMaterial packaging machineUpon entering the packaging room, adjust the packaging weight and package the product. The net content of the packaged product must be accurate, and any allowable shortage must comply with the provisions of the "Regulations on the Supervision and Management of Quantitatively Packaged Commodities".


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